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Technical Section Phone: 516-328-3970 www.technocnc.com  13 which  can  be  purchased  to  aid  the  vacuum  hold-down system such as a spindle pressure foot, or roller hold-down. These  devices  push  down  on  the  material  while  being routed thus aiding the vacuum system. Vacuum Table Basics When selecting a vacuum table, the most important thing to remember is how a vacuum table works. The following six criteria should be carefully considered when determining whether  your  CNC  application  could  benefit  from  using vacuum hold-down. Atmospheric  pressure  is  approximately  15  psi pounds/sq.in.). Each square inch of surface area has a load of approximately 15 pounds on it. (This pressure is more below sea level and less at the tops of mountains). When we have a box that has no air in it; i.e., almost complete vacuum,  the top and all other sides of the box are being loaded with 15 pounds of pressure on each square inch of surface. If the top of the box is 6”x6”  then  there  is  6x6x15=540  pounds  of  load evenly  distributed  on  the  surface.  The  box  will collapse or bend in if it is not strong enough. A vacuum table; i.e., a box with holes in it,  has the “holes” pulling down on the object above it with a pressure of 15 psi (assuming there is a complete vacuum). Note that the pressure on the object is based on the surface area of the hole in contact with the object being held, not the total surface of the object being held. It  is  critical  to  realize  that  if  the  object  is  being machined;  i.e., undergoing a side load,  the actual force holding the object in place against the cutting force is now the friction between the object and the vacuum table. The magnitude of this relative friction force depends on the coefficient of friction between the object and the table, in addition to the actual vertical force on the object. Therefore, if the surface of the vacuum table is very slippery; e.g., Teflon coated, the object will tend to slip no matter how much  downward  force  is  being  applied.    If  the surface of the table is nonslippery;  e.g., it is rubber coated, then the object will tend to stay in place assuming there is enough downward force being applied.  Note  that  for  small  pieces;  e.g.,  small brass letters that have a surface area of less than .5 square in.,  it is unlikely that they can be held reliably with a vacuum table because the downward pressure on this object would only be about 7.5 pounds. It is important to remember both factors with respect to securing hold-down: contact  surface  area  between  the  actual vacuum holes and the object. relative  coefficient  of  friction  between  the object and the vacuum table surface. Always consider the air permeability of the object being held down. The permeability is the amount of air that the object allows to pass through it. For example, a sponge is very permeable while a piece of aluminum is usually not. The permeability of the object determines whether a vacuum blower or a vacuum pump should be selected. A vacuum pump usually generates a very high vacuum;  i.e., there is  virtually  no  air  in  the  vacuum  chamber,  but vacuum pumps tend not to draw or pull a great volume of air quickly. A vacuum blower tends to pull a great volume of air very quickly, but it does not necessarily create a very “complete” vacuum. How big a vacuum pump or blower should I select? Consider the following questions when deciding: How large a part is being held down? How  large  is  the  vacuum  table  and  its chambers? How  much  leakage  will  there  be  in  the system? How permeable is the material? How quickly will the material be needed to clamp and unclamp? 1) 2) 3) Clamping hole in vacuum table.  The area of this hole determines the clamping load on the object, not the surface area of the object. Vacuum Table Object being held 4) 6) 5) a) b) c) d) e) a) b)